[this was moved from the already long Oshkosh 2005, Part 2 post into it’s own post. - ed]
Onto a new topic (sort of), I mentioned my interest in a Lancair Legacy FG kit, with which you can build your own airplane for mere pennies. Actually, it’s pretty expensive, but if you compare the performance you get out of it with a somewhat new airplane (10 years old or less) you won’t find anything for sale that doesn’t cost twice as much. Couple of things have made me shy away from the Lancair kit: 1) I hear it’s a very complex kit to build, and 2) it might be more “high performance” (once it’s completed) than a low time pilot like myself should probably be dealing with. That said, I’m on a couple of Lancair mailing lists and they are all very nice people and the whole process of building an airplane is very cool and interesting. I think I will eventually want to build one (maybe a 4-place ES model), but I feel I would be stepping in over my head very quickly.
So, I “stumbled” upon the RV kits. Van’s Aircraft has been around quite a long time (some 4,000+ kits of theirs have been built and are flying today!) so I certainly knew of them but never actually checked out what they have to offer. After much reading and browsing the Van’s AirForce forums I’ve come to the conclusion that I will build an RV. Either the RV-7 or the RV-9. Both of these kits are sheet metal and rivet aircraft, which a lot of people think are less complex and “easier” to build than the composite aircraft. The RV community is also huge, with tons of resources out there for the newbie builder. The local EAA Chapter also has dedicated members who assist builders with their projects, and they even have a tool library that you can borrow from!
I did finally find the Van’s Aircraft tent at Oshkosh, but I only briefly hung around (remember, I was still into the Lancair at the time - the lady at their display was very nice too) and was actually on my way out to head home. Now I wish I had stayed and asked to sit in their models.
The kits come in different stages: empennage (the tail), the wings, the fuselage, and the finishing kit. Van’s has a Cost Estimator which is helpful, showing me that all told (with a used & rebuilt engine, professional paint job, and avionics) it’s going to cost me around $65k to build. Could add another $10k to that for the Quick Build versions, which would probably cut my build time by 40% (from ~1500 hours to ~900 hours). I’m very strongly considering at least getting the wing kit as a quick build because they put the fuel tanks in and test them for you - which I hear can be a big pain to do on your own.
Only two hurdles (ok, 3 if you count saving up the money):
1) do I get a -7 or a -9? The 9 has a larger wing and is more docile (apparently it stalls slower than most trainers) but can only accept a 160hp engine - I think I want at least 180hp here in Denver with out high altitude. It also cruises slower but seems like a more forgiving design (which would be a plus for a low time pilot like myself). However, I’m leaning towards the -7 which is aerobatic (the -9 is not, and that could be fun) and can take up to a 200hp engine.
2) Tailwheel or not. Right now I’m leaning towards the tricycle gear (no tailwheel, has a nose wheel like Cessna’s) mostly because of insurance reasons (tailwheel aircraft cost more to insure, probably only because there’s a required tailwheel endorsement (ie: training) required to fly one). I did hear that the tricycle gear version (the -7A) actually has part of the gear jutting into the cockpit which can be annoying for some people. I’m going to try to find a -7A to sit in (either locally or at the next Oshkosh) before I make the tailwheel/tricycle gear decision.
Current plan: save up enough money to buy the tools required (almost $2000!) for the kit, and then order the empennage kit (which is only $1700). This should get me started, and I don’t have to make the landing gear choice until I order the fuselage kit. However, I do need to decide between the RV-7 and the RV-9 before I order that kit!
Hopefully in the next few month I’ll have made my decision and started collecting all the tools (hello, Ebay!).
(Oh wait, I forgot another hurdle: do I wait for us to rebuild the garage (2+1/2) or start in our current one-car garage?)